Seal Manufacturing Systems.
OZMEGA
Unleash the power of the OZMEGA – built for heavy-duty precision. With a bed cast from high-quality iron for maximum rigidity, hardened guideways, and precision-ground gears, the OZMEGA is engineered to handle the toughest seal machining tasks. Offering machining diameters of up to 2000mm, a vertical spindle to eliminate swarf tangles, and servo-driven X/Z axes with high-class ball screws for flawless accuracy, this machine is in a class of its own. Combined with Oz Seals’ exclusive CAD/CAM software and a super-wide slide board for stability, the OZMEGA delivers unmatched performance for large-scale, high-precision seal production.
Features
- Bed casted by high quality cast iron, high rigidity
- Guideway hardened by ultrasonic, precisely ground, stick TSF
- Gears in headstock are hardened and precisely ground
- High class spindle bearings and chuck
- Two options for machining diameter (1500mm & 2000mm)
- Eliminates swarf tangle with vertical spindle
- High class ball screw, high precision, accurate transmission
- Good aseismatic, X/Z axes adopt big power servo motor
- X/Z axes ball screw connect with motor directly
- Super wide slide board
- CAD/CAM software developed exclusively by Oz Seals.
Adjustable Large-Diameter Clamping Plate:
The Oz Seals Adjustable Large-Diameter Clamping Plate is precision-engineered from high-strength aluminium alloy, purpose-built to meet the rigorous demands of modern seal manufacturing. Designed for versatility and accuracy, this innovative system allows quick changeovers for billets of various diameters and thicknesses, ensuring a secure, stable grip and consistent machining performance.
Manufactured from premium-grade aluminium, the clamping plate delivers exceptional rigidity, durability, and wear resistance while maintaining lightweight efficiency. When mounted directly onto the chuck, the adjustable slide design ensures perfect alignment and firm holding, minimizing vibration and maximizing cutting accuracy throughout the machining process.
With Oz Seals’ Adjustable Large-Diameter Clamping Plate, manufacturers gain a reliable, high-performance work holding solution that combines strength, adaptability, and precision — engineered to uphold the highest standards of seal production excellence.
Seal Profile Cutting Tools:
At Oz Seals, we understand that the quality of cutting tools defines the precision and durability of every seal. That’s why each Oz Seals machine is equipped with high-precision cutting tools, manufactured from fine-grained carbide and engineered for consistent accuracy in seal machining.
Designed for the machining of semi-finished products, our cutting tools and tool holders can be used on all standard CNC lathes, regardless of make or model, making them the ideal choice for seal manufacturing workshops worldwide.
Our machine packages include a specially designed tool trolley, purpose-built to organise and store tool holders, inserts, and clamping plate sets. The trolley also provides a dedicated station for the desktop computer with CAD/CAM software integration—ensuring you have everything in one place to create the perfect seal.
With Oz Seals cutting tools, you are guaranteed exceptional quality, reliability, and performance—delivering precision, versatility, and confidence in every cut.
Suction Unit:
The Oz Seals Suction Vacuum Unit works seamlessly with the chip cutter to remove swarf from the tool and billet as quickly as possible, preventing chip buildup and ensuring a clean, uninterrupted cutting process. The swarf is immediately extracted through the hose into the cyclone separator, maintaining both tool efficiency and seal product quality.
Built for heavy-duty industrial applications, this high-pressure vacuum system is equipped with a pulse jet cleaning function, making it ideal for handling large mixed particles and chips in continuous operation. It can also be integrated into centralized extraction systems, enabling multiple suction points and allowing two CNC machines to run efficiently with a single unit.
With Oz Seals’ suction solutions, you achieve cleaner operations, higher productivity, and longer machine life.
Swarf Granulator / Chip Cutting Unit
At Oz Seals, we know that precision and efficiency is everything in seal manufacturing. That’s why our Swarf Granulator/ Chip Cutting Unit is engineered to keep your production line running at peak performance.
This powerful system chops long strands of plastic, rubber, and polyurethane swarf using high-speed cutting tools, then transfers the chips directly into the cyclone separator via a heavy duty suction system.
By rapidly breaking down and removing waste, the unit prevents chip buildup around the billet and tools ensuring smoother machining, superior seal surface finishes, and minimal downtime. Combined with Oz Seals’ advanced suction technology, it delivers a cleaner, more efficient, and more productive workspace.
Choose Oz Seals for cutting-edge technology that delivers quality, reliability, and performance in every seal you produce.
Cyclone Pre-Separator
In high-volume seal production, swarf and dust can quickly overwhelm vacuum filters, causing blockages and reducing efficiency. The Oz Seals Cyclone Pre-Separator is purpose-built to manage heavy-duty seal cutting cycles, ensuring continuous, smooth, and reliable operation.
Featuring an advanced internal cyclone system, the unit generates a powerful swirling motion that separates coarse particles through centrifugal force and gravity. Larger chips are directed into a 200-litre collection drum, while finer dust is carried with the airflow into the vacuum.
This intelligent separation system provides superior swarf collection efficiency, protects and extends filter life, and ensures your vacuum operates at peak performance. The result: cleaner workspaces, longer equipment life, and maximum productivity all while maintaining the high precision seal production.
Seal Manufacturing software:
Simploz CAD/CAM, developed exclusively by Oz Seals, is the most user-friendly CAD/CAM software for processing seals automatically within minutes. Select from over 250 profiles covering all seal types and adjust the required parameters on a graphical interface. Following 5 step-by-step procedures, the seal is automatically generated through the CNC machine to be cut in an instant. With Seal Express, you have the ease and control to reduce the time required to manufacture seals.
Simploz runs on Windows 10 and 11 and is updated with new profiles regularly. A computer is included with every Complete Seal Manufacturing System purchased, along with training and ongoing support to help you get up and running smoothly.
Complete system includes:
- Granulator
- Seal manufacturing software and hardware (over 250 profiles)
- Swarf extraction system with cyclon seperator
- Complete set of Toolbox (includes holders, cutting tools and spares)
- Freight, training and installation on site
